Part Two: DC Losses

DC Cable Losses

DC Cable Losses

Wiring Losses

Suggested Values for Wiring Loss:

  • 2% wiring loss for most systems
  • 1% if using thicker wires or very short runs

Several components can cause a voltage drop in circuits, including connections, fuses, and resistors. Differences in cable length or size among the parallel strings can also introduce a voltage drop.

NREL’s study “Performance Parameters for Grid-Connected Systems” is a widely cited source of loss factors. They suggest a 2% loss for DC wiring. Systems with shorter wire runs between the modules and inverter, or with thicker wire may see a loss closer to 1%.

DC Cable Losses

Connection Losses

Suggested Loss Value: 0.5% according to the NREL Study

PV connection losses come from wiring connectors and diodes. Most solar panels contain bypass diodes, which let other modules on a string circumvent a panel that is shaded or otherwise performing poorly. These components have a small voltage drop, caused by the internal resistance of the material and imperfections in the contact surface.

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